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Balancing equipme

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작성자 CharlesUtect 작성일25-06-17 09:30 조회0회 댓글0건

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Balanset-1A: State-of-the-art Compact Balancer & Vibration Analyzer Industrial-grade Dynamic Balancing Solution Balanset-1A represents an advanced solution for dynamic balancing of rotors in their own bearings, engineered by Estonian company Vibromera OU. The device offers professional equipment balancing at €1,751, which is significantly cheaper than traditional vibration analyzers while retaining high measurement accuracy. The system allows field balancing directly at the equipment's operational location without requiring dismantling, which is essential for reducing production downtime. About the Manufacturer Vibromera OU is an Estonian company concentrating in the design and manufacturing of devices for technical diagnostics of industrial equipment. The company is registered in Estonia (registration number 14317077) and has branches in Portugal. Contact Information: Official website: https://vibromera.eu/shop/2/ Technical Specifications Measurement Parameters Balanset-1A provides high-precision measurements using a twin-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ±(0.1 + 0.1?Vi) mm/s. The functional frequency range is 5-550 Hz with potential extension to 1000 Hz. The system supports rotational speed measurement from 250 to 90,000 RPM with phase angle determination accuracy of ±1 degree. Working Principle The device employs phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two uniaxial accelerometers measure mechanical oscillations proportional to acceleration, while a laser tachometer generates impulse signals for calculating RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and proprietary algorithms for automatic calculation of balancing masses. Full Kit Contents The standard Balanset-1A delivery includes: Measurement unit with USB interface - primary module with integrated preamplifiers, integrators, and ADC 2 vibration sensors (accelerometers) with 4m cables (optionally 10m) Optical sensor (laser tachometer) with 50-500mm measuring distance Magnetic stand for sensor mounting Electronic scales for exact measurement of corrective masses Software for Windows 7-11 (32/64-bit) Plastic transport case Complete set of cables and documentation Operating Capabilities Vibrometer Mode Balanset-1A operates as a full-featured vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, measuring amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system delivers visualization of time signals and spectral analysis for equipment condition diagnostics. Balancing Mode The device supports one-plane (static) and dual-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function enables significant acceleration of follow-up balancing of identical equipment. A dedicated grinding wheel balancing mode uses the three-correction-weight method. Software The user-friendly program interface delivers step-by-step guidance through the balancing process, making the device usable to personnel without specific training. Key functions include: Automatic tolerance calculation per ISO 1940 Polar diagrams for imbalance visualization Result archiving with report generation capability Metric and imperial system support Multilingual interface (English, German, French, Polish, Russian) Application Areas and Equipment Types Industrial Equipment Balanset-1A is effectively used for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts. Agricultural Machinery The device offers special value for agriculture, where uninterrupted operation during season is critically important. Balanset-1A is employed for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The possibility to balance on-site without equipment disassembly enables preventing costly downtime during critical harvest periods. Specialized Equipment The device is successfully used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The speed frequency range from 250 to 90,000 RPM covers practically all types of industrial equipment. Benefits Over Alternatives Economic Efficiency At a price of €1,751, Balanset-1A provides the functionality of devices costing €10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Cost reduction on third-party balancing specialist services amounts to thousands of euros annually. Ease of Use Unlike complex vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software permits professional balancing by personnel without specific vibration diagnostics training. Portability and Independence The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This enables balancing in remote conditions, at isolated sites, and in hard-to-reach locations without separate power supply. Universal Application One device is appropriate for balancing the widest spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for single and dual-plane balancing covers all common tasks. Real Application Results Drone Propeller Balancing A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the outstanding accuracy of the device even on small rotors. Shopping Center Ventilation Systems Engineers successfully balanced radial fans, achieving reduced energy consumption, removed excessive noise, and increased equipment lifespan. Energy savings offset the device cost within several months. Agricultural Equipment Farmers note that Balanset-1A has become an vital tool preventing costly breakdowns during peak season. Decreased vibration of threshing drums led to reduced fuel consumption and bearing wear. Cost and Delivery Terms Current Prices Complete Balanset-1A Kit: €1,751 OEM Kit (without case, stand, and scales): €1,561 Special Offer: €50 discount for newsletter subscribers Volume Discounts: up to 15% for orders of 4+ units Acquisition Options Official Website: vibromera.eu (recommended) eBay: verified sellers with 100% rating Industrial Distributors: through B2B channels Payment and Shipping Terms Payment Methods: PayPal, bank cards, bank transfer Shipping: 10-20 business days by international mail Shipping Cost: from $10 (economy) to $95 (express) Warranty: factory warranty Technical Support: included in price Final Assessment Balanset-1A stands as an ideal solution for organizations aiming to deploy an efficient equipment balancing system without major capital expenditure. The device makes accessible access to professional balancing, allowing small enterprises and service centers to deliver services at the level of large industrial companies. The mix of affordable price, ease of use, and professional features makes Balanset-1A an indispensable tool for modern technical maintenance. Investment in this device is an investment in equipment reliability, reduced operating costs, and improved competitiveness of your enterprise.

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